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How To Size a Solar Charge Controller

Sizing Frequent Photo voltaic Cost Controllers

All Renewable vitality (RE) techniques with batteries ought to embrace a cost controller. On this article we'll principally be referring to photo voltaic cost controllers . Cost controllers forestall battery overcharging and likewise forestall the batteries from sending their cost again by way of the system to the charging supply (i.e., the photo voltaic panels). Consider a photo voltaic cost controller as a battery nurse—its job is to observe the battery financial institution, feeding it what it wants and checking its very important indicators. Since a photo voltaic controller does its work in line between the photo voltaic panel array and the batteries, it will make sense that its choice and sizing could be influenced by these parts. And that is precisely the case. Voltage and amperage (or present) are the parameters we use in photo voltaic cost controller sizing. The photo voltaic  controller have to be able to accepting the voltage and present produced by the DC supply (normally photo voltaic panels) and delivering the right voltage and present to the batteries. This case would possibly make you suppose that the DC supply, cost controller and batteries should all share a typical voltage. Whereas that's one system design technique utilized in many installations, it isn't the one one. Extra on the alternate options in one other article. For now, it is one voltage for everybody! Technically talking, the DC supply should at all times have the next working voltage than the battery financial institution to ensure that present to stream from one to the opposite. A useful approach to bear in mind this reality is the assertion, "curent flows downhill." For the aim of this dialogue, we'll use nominal voltage which implies widespread battery voltages. Nominal voltage on this sense is synonymous with battery voltage. Since batteries (the place they're used) are in some ways the center of an RE system, we will name the financial institution's voltage the system voltage. The system voltage chosen for any given set up is normally, although not at all times, decided by the battery financial institution required by the appliance; the inverter, if one is used, will even affect the selection of system voltage. Sizing comes right down to this: there's the fast methodology, which is able to very doubtless give a suitable, if maybe outsized consequence, however will not describe the why right here - we'll simply present you the steps.

Brief Methodology for Sizing Photo voltaic Cost Controllers

  1. For PWM and PWM shunt photo voltaic controllers, choose one that's rated at your system voltage (identical nominal voltage all over the system).
  2. Divide photo voltaic panel array complete wattage by system voltage.
  3. Add 20% as a security margin (i.e., (results of Step 2) X 1.2).
  4. Choose a photo voltaic controller rated at or above the results of Step 3.

Instance of the Brief Methodology

  1. Two 125W, 12V nominal modules. System is 250 W, 12 Volt nominal. Photo voltaic cost controller will probably be 12 Volts.
  2. 250 ÷ 12 = 20.83
  3. 20.83 * 1.2 = 24.996 amps
  4. You may use a Xantrex C35, a 35 amp photo voltaic cost controller; or a Morningstar Prostar 30, a 30 amp solar charge controller , for instance. Any 12 volt photo voltaic controller higher than 25 amps will work.


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